Nx Gen Inventors

Prototype and production on the same shop floor

In-house SMT and through-hole assembly, electromechanical build, and system integration. The team that builds your first ten boards builds your first ten thousand, with the same process documentation and the same inspection standard.

Overview

Manufacturing at Nx Gen

In-house SMT and through-hole assembly, electromechanical build, and system integration. The team that builds your first ten boards builds your first ten thousand, with the same process documentation and the same inspection standard.

What you receive
Process documentation
Work instructions, stencil and reflow profiles, and the station layout
First article report
Dimensional and functional evidence signed off before any volume is committed
Inspection records
AOI and functional test results, tied to the serial number that carries them
Serialised traceability
Component lots recorded against each unit and retained for the field
Production data pack
Yields, a defect Pareto, and the corrective actions taken against it
Business value
  • One transfer, not two: prototype and volume share a process
  • Traceability and ESD discipline as standard, not as an upgrade
  • Capacity that scales with a pilot run rather than ahead of it
Manufacturing method
  1. DFM review
    Before the first build
  2. Pilot build
    Process and fixtures proven
  3. Inspection
    AOI and functional test
  4. Volume
    Scheduled, traceable output
Capabilities

What sits inside this domain

PrototypingFunctional builds to specification, with fast iteration cycles
PCB AssemblySMT and through-hole; multi-layer, high-density and mixed technology
Electromechanical AssemblyBoards, harnesses, enclosures and sub-assemblies delivered as tested units
System IntegrationElectronic, mechanical and software modules brought together and proven
Custom ManufacturingPilot batches through to scheduled volume production
Quality Control & TestFunctional, in-circuit, AOI, thermal and vibration testing
Key technologies

Tools & Platforms we work with

Named where we hold direct, current experience. Vendor marks are not shown without written permission.

SMT linesAOI inspectionESD-controlled floorFunctional test rigsThermal chamberVibration table
Industries served

Sectors we deliver into

The constraints change with the sector. The discipline does not.

Case studies

Programme write-ups, published on approval

Discovery to pilot
Awaiting client approval
Certification programme
Awaiting client approval
Volume transfer
Awaiting client approval
Our facility

A purpose-built EMS plant at Chittoor

Nx Gen Manufacturing Services is building a dedicated electronics manufacturing facility in the MSME zone at Gandrajupalle, Chittoor. It is designed around the process rather than fitted into an existing shed: material flow, ESD zoning, and inspection stations were set before the building envelope was fixed.

Architectural render of the EMS facility frontage at dusk
Front elevation from the approach road
Aerial render showing the production hall alongside the two-storey office block
Site layout — production hall and office block
Render of the production hall elevation with the goods vehicle entrance
Production hall and goods entrance

Architectural renders. Photography replaces these as the building is completed.

Bring us a manufacturing problem

We will tell you what we would do first, and what it would cost to find out.